Application Characteristics of Stamping Manipulator of Active Manipulator
source：Admin browse：177 Release date：2019-02-19
With the rapid growth of computer skills and artificial intelligence skills, industrial robots have been greatly upgraded in their functions and skill levels, and they have given a huge space for the further development of robotic skills. Industrial robots with various applications have come out one after another to help the industrial automation production process. The rapid growth of industrial robots is inseparable from the recent situation of the manufacturing industry. Pressure industry as an example, for everyone to introduce how the recent situation of the industry affects the growth of industrial robots.
Stamping industry is a high accident rate and high murmur pollution industry. With the catch-up of social and economic era, more and more people take to withdraw from this industry, especially the younger generation in China. The cost of employment is increasing year by year, the accident happens frequently, and the demand of social growth for this industry is increasing, so the industrial growth urgently needs what kind of solutions. Dispersion and immersion into various boundaries have become a variety of new machinery, which derives the automatic setting of stamping manipulators, and helps the stamping industry to automate the production line of green-killing machine processing.
Current conditions in the industry, the mechanical hand replaces the manual quickly, and the stamping manipulator is regarded as every refined branch of the industrial robot. It is a kind of automatic mechanical device specially developed according to the technological characteristics of stamping production. Perhaps it can replace the worker in each stamping station for material handling, left and right material employment, which can help to improve the full production efficiency of stamping production. In the dangerous and rhythmic processing industry, "saving labor costs", "protecting the safety of workers and settings", "stabilizing production capacity and product quality" are the key deductions of the energy of "developing innovation" in the modern industry. Therefore, the research and development of stamping manipulators, which have a rather important meaning, has some discomfort in terms of price and function in previous generations. More and more, it is the single point C-type punch press, which is a part of previous generations. Most of the settings are finished manually, and the tonnage and height are scattered. To use the two-axis manipulator or connecting rod manipulator means that a large number of punches are forcibly abolished. All the settings are planned and purchased from scratch, which undoubtedly adds to the user's cost. This is the truth that many are willing to improve but unable to accept.
The improvement and growth of stamping manipulator is the response step to difficulties in the past years, so Shenzhen Intelligent Fishgear Co., Ltd. has developed a special robot to respond to the current situation of stamping industry. The function of this stamping manipulator compensates for the shortcomings of the two-axis manipulator in the direct direction. The price of the stamping manipulator is driven by the assimilation of stepping motor and servo motor, which is also within the user's receiving boundaries.
Stamping manipulator is every important branch of property manipulator. Its characteristics may be as follows: copying the manners of the Department of the manipulator, respecting the automatic mechanical device of automatic grasping, handling or operation of the PLC manipulator in order to finish the expected stamping task, having both advantages of the machine and the machine in structure and function, more and more embodies the intelligence and smoothness of human beings. Correspondence. Accuracy of stamping automation manipulator homework and talent of finishing homework in all kinds of circumstances have vast prospects for growth in all sectors of national economy.
The punching manipulator adopts man-machine interface and PLC operation system, and the setting of feeding rate and step distance is convenient. It can set the target output of punching and display the number of punching presently. With the function of problem reminding, the protection is simplified. It integrates the manipulator, feeding, receiving and stacking rack, and the automatic feeding device can adopt double servo feeding, and it is convenient to adjust the feeding rate and step distance with high precision. The whole machine is designed on the scale of CE. As well as the production, feeding accuracy, high efficiency, stable output, decline of defective products. Stamping manipulator has its own separation device and overlapping survey function. Without manual selection, it can automatically collect edge corner waste, which is suitable for a few kinds of production work and save time.
Characteristic of stamping manipulator of automatic manipulator:
1. Stamping manipulator's self-supporting fuselage is not changed in the punch room, which can prevent the manipulator's behavior from being affected by the rolling of the punch.
2. Transfer of appropriate product boundaries of stamping manipulators, such as computers, TFTLCD monitors, electronics, automobiles and other medium-sized sheet metal stamping parts.
3. The AC servo motor is used to drive the left and right lifting. The feeding stability is high, the positioning accuracy is high, the transfer speed is fast, and the delivery behavior is smooth and treacherous.
5. Highly automated production line, improve production capacity, stabilize the quality of finished products, usefully reduce the undesirable rate and cost.
6. Feeding method: The coil material can be matched with atmosphere feeder, NC roller feeder or three-in-one feeder, and the sheet material can be matched with layered feeder.
7. According to the number of stamping projects, automatic stamping line can be formed by combining 2-10 punches.
8. Punching manipulator with workshop space and the orientation of the workpiece can turn at right angle halfway, flexible collocation.
9. Take the fast sliding board with the suction arm to save the time of mediation.
10. The transfer interval can be customized according to the actual row spacing of the customer's punch or die.
12. The front of the punch press and the back of the punch press are open, and the modification of the die is simple.
13. Manipulation method: PLC, man-machine interface, through the PLC to search the upper dead-point flag of the connecting punch, drive all the connecting punch synchronous behavior.
14. Operating methods: All operations are completed through man-machine interface (manual, step-by-step, automatic; high, medium, low three, gear speed)
Unfettered handover, and left card user rate setting function, monitoring operation is simple.
15. Guarantee function: light screen monitoring, interlocking punch and peripheral setting.
16. The suction method can be vacuum suction cup or electromagnetic iron suction. The pneumatic fixture can be assimilated and used to adapt to different workpieces.
Stamping automation manipulator as a kind of human-like operation, automatic manipulation, repeatable programming, can finish all kinds of tasks in three-dimensional space of the motor integrated stamping automation production settings. Particularly suitable for more types, variable batch.